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Home Case Study Process Plant For Nexus Recycling

Process Plant For Nexus Recycling

Industrial
Facility
Client
Nexus Recycling
Date
11 January, 2023
Overview/brief
Nexus Recycling is Western Australia’s only used lead acid battery recycling plant and has only commenced operations in 2022. A new building was required that would allow the firm to extract approximately 97% of lead acid battery materials including acid, plastics and metallic lead. The maximum processing capacity of the plant is 43 MT per annum.

Challenges

Approval & Site Limits

Nexus Recycling faced unique challenges: stringent council approvals on limited land, COVID‑19 impacts, and a steep gradient affecting construction.

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Solution

Concept Driven

AUSPAN used 3D design concept drawings to clearly communicate a tailored building solution that met Nexus Recycling’s strict requirements.

  • Extensive internal civils including concrete plinths, bunded areas, and lead containment.
  • Unique fire prevention features that are relevant to a battery recycling plant.
  • Overlapping 13m high sliding doors on the front of both buildings to create a 20m wide opening to enable easy manoeuvring of boats in and out.
  • Retaining walls that allow the building to get right up to the boundary.
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What I enjoyed most about working with AUSPAN was the responsiveness, [and] the depth of knowledge of the staff. They’re a very good team to work with and so the overall experience was fantastic as a result.

Todd Vains
Managing Director,
Nexus Recycling

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